Latest updates on COVID-19 ... For years, egg crate and basic memory foam pads reigned supreme in this sector, heralded for their ability to contour to your body and add an extra layer of support throughout the night. Save up to 52% on memory foam mattresses at Walmart - choose from a wide range of king, queen, and twin size 8.5", 10", 12" & 13.5" memory foam mattresses. The first is that you should never compress foam when cutting. I was going to suggest the same thing if he had used something else. But some shreds include hard scraps left over from the manufacturing process. Hot wire, anyone? Tips for Washing Mattress Covers and Protectors without Damaging Them . Called skin or crust, it's a manufacturing byproduct that is similar to the outer crusty shell of a loaf of bread. In addition to the knives and cutting surface, there are two more things you need to know to be able to cut foam like a pro. Shredded foam is ideal for a range of applications such as pillows and pet beds. The only drawback is that most everybody has at least one serrated knife in their house, while electric carvers are not as common and more expensive. When you purchase through links on our site, we may earn an affiliate commission. Many people love how a memory foam mattress fits and supports their body while they sleep. Pro: Best of both worlds: the support and comfort of foam with the durability of pocket springs. Hercules makes a nice-looking one for about $389. Some people think since foam is so squishy, they can flatten it and cut through quickly with a single slice. Step 4 Place the bits of fabric and the pieces of foam from the egg crate mattress pad inside a large trash bag. The cotton and foam are sold to companies that use the materials for insulation and carpet padding. Please enter your email and we will send an email to reset your password. Yes, every foam shop I have ever walked into has had an electric knife on the shelf. Putting flattened cardboard on the floor to cut on is a better solution than a sturdy but small garage workbench your foam hangs off of. Here's how to get the most out of your mattress topper. This foam is also used as the lining for football helmets and in automotive seating, among other applications. You may have seen the visco-memory foam mattress story on TV but the secret is that only the top 2-4 inches of their $5,000 mattress is actually the technologically advanced visco-elastic memory foam. Pocket sprung with foam mattresses. I’m a lapsed industrial designer. However, the agreement with the council comprised an innovative, financially-sustainable approach that helps local government waste services achieve their recycling aims. Fortunately, cutting foam is the easiest thing since pre-sliced bread. Here at Foam Factory, Inc., we offer a wide range of foam cutting services that can produce tens of thousands of identical pieces and precise, computer-controlled cuts made with a stream of water .005 inches in diameter. So they shoot down the middle with a number that sounds good. Some popular memory foam mattress brands that you may be familiar with are Tempur-Pedic and Nectar. I've been using one freehand for years. Cutting properly only takes a minute or two longer and is definitely worth the effort once you see your straight, smooth edges. Why is number 6 so popular because no one wants a puffy cloud or concrete floor, and 5 is not a decision-maker. Does anyone know where I could go to get this done? Con: These mattresses can be expensive, and can have less springs than a typical pocket spring mattress. Memory foam mattress toppers may be between 2 to 4 inches thick. The way the pros cut foam is using one of these bad boys: This foam cutting saw has a base that rides on tiny wheels to prevent friction, and the large area of the base keeps the blade straight up and down. Both types need to be as sharp as possible, but neither should be straight blades. Sometimes you may notice some stains on your memory foam mattress toppers. My secret cheap method is a bread knife. Foam Factory Upholstery Supplies: Great for DIY or Small Businesses. This, in addition to having decades of highly-skilled hand-cutting experience on our team. They are also a great option to use before your memory foam breaks in enough to provide optimal comfort levels. One of the things I neglected to mention in my banquette-building post was how to cut the foam. The best shredded memory foam is made of the same quality material that regular visco foam mattress are. If you have a project that requires exactness, difficult cuts, or thousands of identical pieces, Foam Factory’s custom-cutting services will exceed your expectations. Types of Memory Foam. I use what my foam supplier uses, only the woodworker's version:  an ordinary bandsaw. The wood is typically sold to wood chippers and used as a fuel source. Not to mention, it’s nice to get a little more use out of the carving knife besides the one or two times you get it out during the holidays! Fresh interviews weekly. Brilliant! Now, today’s buyers can choose from a wider variety of materials when purchasing a mattress topper. The second cutting option is a bit surprising to some people, but works wonders. It's the dumb way to cut foam. Option one is a serrated carving knife or bread knife. Mattresses contain a complex mixture of materials, such as textiles, latex, foam, springs and wood. Fortunately, cutting foam is the easiest thing since pre-sliced bread. I was born in NYC and figured I’d die there, but a few years ago I abandoned New York to live on a farm in the countryside with my wife. Mattress toppers are an excellent way to adjust your bed’s firmness without shelling out the big bucks for a new mattress. New Shape for a Popular Material. If learning more about natural remedies for bed bugs is what you need, use the link provided. However, one major challenge sleepers face with mattress toppers is getting them to stay put through the night. The problem with this is that it is impossible to get balanced pressure on the foam by hand, and when you release it after the cut, the edge is sloppy and wavy. I used twine to tension the saw blade. in a circular saw. In our latest cot mattress tests, the Eve Cot Mattress (2020), pictured above, had nine layers of material. Having no money, I cut through five-inch-thick foam sections by making repeated swipes with a cheapie utility knife like the one above. Remove the memory foam. A New Core77 video podcast series. Cut open the seam of the fabric covering. From a design history perspective that looks more like a classic Hamilton Beach knife from the 60's designed by Chapman, Goldsmith & Yamasaki - Chicago. It worked OK, but the saw created a lot of little foam “sawdust” that took a long time to vacuum up. I use an inexpensive solder iron where the point can be removed and replaced with a thick piece of wire. The other tip involves cutting around traced lines on the foam. Required fields are marked *. So what is in a memory foam mattress? Having no money, I cut through five-inch-thick foam sections by making repeated swipes with a cheapie utility knife like the one above. This is how it looked after that point (https://imgur.com/a/LMcciW6). The single-phase XR machines shred sprung mattresses efficiently and profitably. I founf that an electric kitchen knife is excellent for cutting all types of foam. Remove the pillowcase to save for another project. GCM Enviro supplied the council with a Tana Shark 440DT Shredder, a mobile machine with the ability to shred mattresses and recover the foam and steel. However, not every project requires computer-programmed precision or challenging angles and contours. I needed to make a cut in 3-part foam RV mattress that was 4.5″ thick, and I wanted to cut it at 2″ up from the bottom where the first layer was glued to the 2nd layer. We have six dogs. Insert or mattress topper and shipped to carpet manufacturers to be as sharp as possible, but it 's to... Excellent way to adjust your bed 4 Place the bits of fabric and the are! Supplier uses, only the woodworker 's version: an ordinary bandsaw a... So much sense when you see your straight, smooth edges computer-programmed or... The double-sliding-blade design keeps the foam there are only two types of knives that be!, one major challenge sleepers face with mattress toppers may be between 2 to 4 thick... 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